Advantages and safety standards of HDPE pipes in gas transportation

HDPE pipes (high-density polyethylene pipes) are widely used in the field of gas transportation. Due to their superior performance and high safety, they have gradually replaced traditional metal pipes. The following is a detailed description of the advantages and safety standards.

Advantages of HDPE pipes in gas transportation

1. Excellent corrosion resistance

HDPE pipes have strong corrosion resistance to chemicals such as acids, alkalis, and salts. They are particularly suitable for buried gas pipeline systems, avoiding the risk of metal pipelines being easily rusted and leaked, and extending their service life.

2. Good flexibility and seismic resistance

HDPE pipes have good flexibility and impact resistance, can adapt to geological movements such as ground subsidence and earthquakes, reduce the probability of pipeline breakage and loose interfaces, and ensure the continuity and safety of gas transportation.

3. Reliable connection and no leakage

HDPE gas pipes mostly use hot-melt butt or electric fusion connection technology. The welding part is integrated with the parent material, and the connection strength is higher than the pipe body, ensuring that the pipeline system is leak-free and significantly improving the operation safety.

4. Lightweight and easy to construct

Compared with traditional metal pipes, HDPE pipes are lighter, easier to transport and lay, and can be supplied in coil form, which reduces the number of interfaces, shortens the construction period, and reduces engineering costs.

5. Excellent aging resistance and service life

HDPE gas pipes are added with anti-ultraviolet and anti-aging additives, and have a service life of more than 50 years (under normal temperature and pressure conditions), greatly reducing the frequency and cost of subsequent maintenance.

6. Good fluid transportation performance

The inner wall of HDPE pipes is smooth, with low friction resistance and a larger flow rate under the same caliber, saving energy transportation costs and improving gas transportation efficiency.

 

Safety standards for HDPE gas pipelines

1. ISO 4437 standard

Internationally, HDPE gas pipelines mainly follow the ISO 4437 standard, which regulates the materials, performance, test methods and use requirements of polyethylene (PE) pipeline systems for gas transportation, ensuring the safety and reliability of the pipelines.

2. China National Standard GB 15558

In China, HDPE gas pipelines implement "GB 15558.1-2015 Buried Polyethylene (PE) Pipeline System for Gas Part 1: Pipes", which strictly stipulates the raw materials (PE80, PE100), pipeline pressure levels, dimensions, tolerances, and physical properties (resistance to hydrostatic pressure, resistance to slow crack growth, resistance to rapid crack expansion, etc.).

3. ASTM D2513 (American standard)

American HDPE pipes for gas follow the ASTM D2513 standard, covering the classification of pipes, material requirements, physical properties, connection methods and pressure testing, ensuring the safe application of pipelines.

4. Safe operation specifications

Construction standards: HDPE gas pipe construction must follow standardized operations, such as the "Gas Pipeline Engineering Construction and Acceptance Specifications" (GB 50251-2015), to ensure welding quality, laying depth, and protective measures are in place.

Inspection and acceptance: including pressure testing, welding quality testing, flaw detection, etc., to ensure that there is no leakage and no defects before it can be put into use.

Regular inspection and maintenance: According to the gas company and industry specifications, regular pipeline inspections, inspections, and preventive maintenance are carried out to ensure long-term safe operation.

 

HDPE pipe has become the preferred material for gas transportation with its excellent corrosion resistance, flexibility, leak-free connection method and long life. At the same time, perfect international and domestic safety standards provide a strong guarantee for the safe operation of HDPE gas pipelines. With the continuous development of urban gas pipeline networks, HDPE pipes will play a more important role in the field of gas transportation.

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